5 Best Lightweight Luggage Sets - July 2023 - BestReviews (2024)

Whether you’re traveling for business or pleasure, a lightweight luggage set can make your trip easier (and lighter).

But exactly what type of luggage do you need? Hard? Soft? Four wheels or two? The options multiply as luggage manufacturers come up with new ways to enhance the travel experience.

5 Best Lightweight Luggage Sets - July 2023 - BestReviews (1) 5 Best Lightweight Luggage Sets - July 2023 - BestReviews (2)

Everybody packs differently. Your packing style will dictate many of the features you need in your luggage set. Minimalists need fewer storage options and aren’t limited by a hard-shell case. Over-packers might need an expandable soft-shell set with many outer and inner pockets.

Key considerations

Pieces

Lightweight luggage sets have anywhere from two to five pieces, and some have even more. The size of each piece in a set varies by make and model. All the pieces in a set may have wheels and a handle while other sets may include one or two pieces that rely on a shoulder strap instead of wheels and a handle for transport. In general, each set has at least one piece that’s designed to meet airline regulations for carry-ons. However, each airline has its own specifications and regulations, so all sets won’t meet the standards for all airlines.

Capacity

The capacity depends on a number of factors, including the material used to make the shell, built-in storage and organization features, and the expandability of the design. For example, the capacity of a soft-shell suitcase may be much larger than a hard-shell suitcase of the same size because the soft-shell model expands more. Keep in mind that hard-shell sets are limited to the dimensions of the shell while soft-shell models can expand beyond their dimensions.

Weight

A complete lightweight luggage set can weigh anywhere from 15 to 30 pounds – empty. Certain features like wheels, handles, and built-in locks add weight, so carefully consider the worthof each feature before buying a set.

Lightweight luggage set features

You have some options when it comes to hard, soft, wheel type, durability, and other features of lightweight luggage.

Hard-shell luggage

Hard-shell luggage has many advantages: it resists water and rips, so it does an excellent job of protecting breakable items. The integrated locks can provide better security, too.

On the downside, the dimensions are fixed, so you won’t be able to cram more last-minute items inside the way you can with soft-shell luggage. Hard cases show scuffs and scratches. And these cases take up more storage space than soft luggage.

Hard-shell suitcases are made of polycarbonate, ABS, or aluminum.

  • Polycarbonate: This synthetic resin isn’t the lightest option, but it’s incredibly durable.

  • ABS: If you want the lightest of lightweight luggage, a thermoplastic known as ABS (acrylonitrile-butadiene-styrene) is the material for you. However, it’s not quite as durable as polycarbonate or aluminum.

  • Aluminum: Aluminum provides the best protection and durability of any option. It’s also the heaviest, so you’ll have to decide if the extra weight is worth it.

Soft-shell luggage

Soft luggage expands for greater capacity than hard-shell luggage. It often has more interior and exterior storage options, too. It’s also easier to store both at home and while traveling.

On the downside, soft luggagedoesn’t provide as much protection or security for your belongings. It can rip and may not resist water as well as hard-shell luggage.

Soft-shell luggage is made of one of three types of nylon.

  • Cordura: This type of woven nylon produces a soft outer shell that’s fairly resistant to abrasion.

  • Ballistic: This is also woven nylon, but it’s smoother than Cordura and shows wear and tear more easily. However, even if it gets scuffed, it maintains its strength and integrity.

  • Ripstop: Ripstop nylon is best known as the fabric used to make parachutes. In luggage, it’s most often used for unstructured bags and may be used for one or several pieces in a set.

Wheels

You’re going to love having luggage with wheels when you’re sprinting through the airport to your gate. When it comes to wheels, spinners and inline are your two options.

  • Spinners: A suitcase with spinner wheels has a wheel or set of wheels on each corner that can spin in any direction. Push, pull, left, right – it doesn’t matter. These wheels keep rolling in any direction. You have to keep a hand on a case with these wheels because it could roll away when you’re not looking.

  • Inline: A suitcase with inline wheels usually only has two, though some have three, and these wheels only work when the suitcase is tipped and being pulled or pushed. When the case is upright, a stopper prevents the wheels from rolling. These wheels tend to work better than spinners on rough and uneven surfaces.

Handles

Handles are almost a given with luggage sets, although some sets come with one or two soft-sided suitcases that have a shoulder strap rather than a handle and wheels. A suitcase handle can take a beating when traveling, so look for durable ones on each piece in the set.

Durability

You don’t want to think about baggage handlers throwing your luggage, but it happens. Durability can’t be an afterthought. Look for luggage that is reinforced at the zipper, corners, handle, and wheels, the most common weak spots. Thick, durable fabric or a tough outer shell will prevent tears or dents.

You’ll want luggage with at least some water resistance in case it ends up in a rainstorm or a puddle on the tarmac. Hard-shell luggage resists water far better than soft luggage, so choose hard-shell if you frequently travel to wet climates. When purchasing luggage, be sure to check the zippers because that’s where water will likely sneak in.

For soft-shell, not all fabrics are water resistant, and of those that are, some are more water resistant than others. Nylon and nylon-blend fabrics have some natural water resistance, while other fabrics may be treated or coated to increase their water resistance. Again, be sure to check the zippers, too.

Organization and capacity

  • Organization: Soft-shell luggage often has far more options for storage and organization than hardshell. The more pockets you have, the better organized you can be, but pockets aren’t the only way to organize a suitcase. Dividers, built-in garment bags, and cross straps that keep clothes in place all serve to keep your clothes, shoes, and toiletries organized, too.

  • Capacity: Soft-shell luggage also outperforms hard-shell models when it comes to expandability. Fabric has more flexibility than rigid plastic or metal, so it can expand as you pack. However, both hard- and soft-shell sets may include expandable sides that can be extended or minimized with a zipper. When open, they add an inch or two to the sides and increase the interior square footage.

Locks

TSA-approved locks, a feature on more-expensive luggage, have a combination or key for you but can also be opened by a TSA master key. If you find the perfect lightweight luggage set but it doesn’t include built-in TSA-approved locks, you can buy them separately.

Smart features

Many of these features add convenience, and some also increase security:

  • GPS locators: If you’ve ever arrived at your destination without your luggage, you might want to consider this feature. Using an app, you can locate your luggage almost anywhere, even if it’s on the baggage claim conveyor belt right in front of you.

  • USB ports: Battery power flows like water when you travel. Built-in USB ports let you charge your favorite devices like a smartphone, tablet, or laptop, eliminating the need to find an outlet or wait for a charging station at your gate.

  • Solar-powered batteries: Solar-powered batteries keep the luggage battery charged so your devices won’t run out of power. If you want to use the suitcase as a carry-on, be sure the battery can be removed because security measures may require it.

  • Remote lock system: A remote lock system lets you check the status of your locks while your luggage is out of your sight. You can also open it for the TSA or other security agency from afar.

Lightweight luggage set prices

Inexpensive

Lightweight luggage sets that come in under $100 may not be the most durable, but there are many that are built tough enough to last for years. At this price, most luggage sets are made of soft fabric and may include two or three pieces. Retractable and/or telescoping handles, exterior and interior pockets, and inline wheels round out the rest of the features you’re likely to find in this range.

Mid-range

Hard-shell and higher-quality soft-shell lightweight luggage sets start in the $100 to $200 range. Spinner wheels, tougher handle construction, and ABS shells add utilityto these sets. Some sets have three or four pieces that all have wheels, while others may include one piece that lacks wheels but has a shoulder strap.

Expensive

In the $200 to $300 range you’ll still find both hard- and soft-shell luggage sets. Four-piece soft-shell sets are typically made of water-resistant fabrics, with reinforced zippers and perhaps spinner wheels. Hard-shell models at this price may have built-in locks, expandable sides, and better interior organization.

Premium

You can find lightweight luggage sets that cost well over $300. This is where you’ll find large sets with five or six pieces that often include premium features like GPS locators, built-in TSA-approved locks, USB ports, and solar-powered batteries.

Tips

  • Know your travel style. Do you drive across your state or fly to other continents? Are monthly flights your norm, or do you take one or two family vacations a year? Frequent travelers might want to invest in premium features like USB ports and GPS locators, while the casual traveler might focus on a balance between cost and durability.

  • Check luggage specs with your preferred airline. If you often fly with a certain airline, check its specifications and requirements for carry-on and checked baggage to be sure any luggage you buy fits its guidelines.

  • Avoid checked-bag fees. If you want to save money, pack everything in your carry-on. Every airline has its own requirements for carry-on size, but if you want a set that includes a carry-on that will work on any airline, go with smaller dimensions.

5 Best Lightweight Luggage Sets - July 2023 - BestReviews (3) 5 Best Lightweight Luggage Sets - July 2023 - BestReviews (4)

If you’re short on storage space, choose a nesting luggage set. All the pieces fit inside the largest bag.

FAQ

Q. Do all lightweight luggage sets come with at least one piece that meets airline carry-on standards?

A. The smallest piece (and sometimes larger pieces in a set) is usually designed for use as a carry-on, but that doesn’t mean it will meet every airline’s requirements. Each airline has its own size and weight standards, which means some suitcases will work on one airline but not another.

Q. Are luggage wheels replaceable?

A. The wheels and handle are often the first parts to break, so replaceable wheels will prolong the life of your luggage set. All you need is a screwdriver to replace some wheels, but others don’t have replacement parts available. If you want a lightweight luggage set that will last a long time, opt for one that has readily available replacement parts.

Q. Do suitcases have weak points that I should watch for?

A. Corners take a heavy beating, making reinforced corners a feature worth splurging on. Hardware like handles, wheels, and zippers are other points of weakness where you’ll want extra durability. Manufacturers that offer replacement parts can help you extend the life of your set well beyond the warranty, so long as you’re willing to do the maintenance.

5 Best Lightweight Luggage Sets - July 2023 - BestReviews (2024)

FAQs

Which type of luggage is lightest? ›

Polyester and nylon are typically the two lightest choices if you prefer soft-sided suitcases. For hardside suitcases, polycarbonate, ABS, and polypropylene are popular, with polypropylene being the most lightweight option.

What is the lightest carry-on on the market? ›

What is the lightest travel luggage? For softside luggage, the lightest carry-on travel luggage is the Aerolite Maximum Allowance Airline Approved Carry-On which is only 5.4 pounds and yet 22 inches tall with wheels. Carry-on backpacks can be even lighter with the Osprey Farpoint coming in at 3.4 pounds.

Which luggage bag is most durable? ›

Most Durable Carry-On Luggage

Leave it to Samsonite, one of our favorite legacy travel brands, to crack the code on the most durable hard-shell construction for suitcases. First of all, this carry-on comes in a 100% polypropylene exterior, the sturdiest plastic material out there.

What is the best type of luggage to take on a plane? ›

Material and Durability

Hard-shell suitcases are made from durable materials that will take the common knocks and bangs associated with air travel in stride. The most popular hard materials are polycarbonate, aluminum, ABS, and polypropylene. When it comes to soft-shell cases, don't let the fabric put you off.

Do airlines prefer hard or soft luggage? ›

“Almost all U.S. airline crew members use soft-sided roll-aboard bags,” Patrick Smith, airline pilot, air travel blogger, and author, tells Reader's Digest.

What is better hard or soft luggage? ›

Softer suitcases can absorb water and are more susceptible to stains, but they can be cleaned too. If you're traveling through rain or snow, for example, a hard-shell bag will provide better protection for what's inside. A hard-shell bag can be easier to maneuver across gravel or cobblestones too.

Which is lighter hard or soft luggage? ›

Soft-shell luggage tends to be a tad lighter than hard-sided, which lets you carry more contents without exceeding the airline weight limit.

Which carry-on has the most space? ›

Aviator Carry-On Plus by Paravel

Paravel expertly amped up its standard carry-on in linear measurements and capacity—a whopping 46.6 liters—without compromising the weight of the bag itself. The Paravel Aviator Carry-On Plus is also one of the best-looking bags out there.

What is the most carry-on luggage size? ›

Though you might find an inch or two of a difference with various airlines, the standard domestic carry-on luggage size is 22" x 14" x 9", which includes the handle and the wheels. This size limit ensures your bag — and ideally everyone else's — will be able to be stored safely in the overhead bin for your flight.

Which lasts longer hard or soft luggage? ›

Hard-shell luggage is the way to go for durability and maneuverability, but soft-shells often pack more easily.

Which is better for luggage polycarbonate or ABS? ›

Polycarbonate is more flexible than ABS and has a higher impact resistance. As a result, it makes for a stronger suitcase. ABS suitcases are cheaper than Polycarbonate ones, but they are often heavier and do not last as long.

What is the safest type of bag to carry? ›

The safest and most convenient style of bag is a crossbody bag that you wear from one shoulder to the opposite hip. A thin flexible wire embedded in the strap makes it slash-resistant to thieves who cut bag straps and then run off with the bag.

Is away better than Samsonite? ›

The Samsonite Freeform Medium Spinner is a lot cheaper than the Away Medium, and it has more internal capacity without sacrificing on weight. So If you're looking for a suitcase that's light and easy to roll around, but you don't need it to be the sturdiest, the Samsonite Freeform is definitely the bag we'd recommend.

Which airlines are best at not losing luggage? ›

Major U.S. Airlines Ranked by Lowest Baggage Mishandling Rate
RankAirlineRate Change from 2021
1ALLEGIANT AIR−6%
2HAWAIIAN AIRLINES41%
3FRONTIER AIRLINES38%
4SPIRIT AIRLINES14%
14 more rows
Dec 20, 2022

Which luggage bag is better cloth or plastic? ›

Both have their benefits. Hard side luggage offers more protection, it's easier to clean and waterproof. On the other hand, fabric suitcases are more flexible, lightweight, and don't crack.

Is it better to wear tight or loose clothes on plane? ›

“When you're traveling on a plane, loose clothing is best,” he says. “You'll be more comfortable and you won't have to worry about circulation issues.” Tight clothes are not only restricting but can also affect your circulation, especially when flying long-haul.

What are the disadvantages of hardside luggage? ›

The main drawback is that hard-shell luggage can't be twisted to fit into a small space. Hard-shell suitcases also require a lot of room to store at home, making them less convenient in this sense.

Should I put my name and address on my luggage? ›

For safety reasons, you should not include your home address on your luggage tag. For the most part, this information is unnecessary since the airline will contact you via phone or email to reunite you with any lost bags.

Is American Tourister made by Samsonite? ›

In 1993, American Tourister was acquired by Samsonite, marking the union of the world's greatest luggage brands. The brand continues to grow and is present in over 90 countries worldwide.

Do hard suitcases crack easily? ›

Hard shell suitcases can crack, which causes them to fall apart more rapidly than soft luggage. To avoid this concern choose a suitcase made from polycarbonate ABS that stands up to the rigors of travel. The FERGE brand makes a TSA-lockable suitcase on wheels using polycarbonate ABS.

What weighs most when packing a suitcase? ›

When packing, make sure the heaviest items such as shoes or toiletry bags are closest to the bottom of the suitcase, by the wheels. This will also stop the case from toppling over.

How do I know if my suitcase is too heavy? ›

If both sides of the scale are balanced, your suitcase weighs around 50 pounds. If the scale tips toward your suitcase, it's overweight. Remove some items to reduce the weight. If the scale tips toward the household items, your suitcase is under the limit.

Is Samsonite a good brand of luggage? ›

Samsonite makes some of the most durable, reliable, high-quality bags for travelers. Whether you're looking for a new expandable model or a spinner suitcase, we found the top-rated Samsonite luggage, according to actual owners.

What is not allowed in a carry-on? ›

Liquid or gel food items larger than 3.4 oz are not allowed in carry-on bags and should be placed in your checked bags if possible. TSA officers may instruct travelers to separate items from carry-on bags such as foods, powders, and any materials that can clutter bags and obstruct clear images on the X-ray machine.

Which luggage wheels are best? ›

Polyurethane wheels are the highest quality luggage wheels currently on the market. They are ultra-durable and provide the smoothest and most silent roll. Thermoplastic Rubber (TPR) is a specialized rubber designed to mimic the smoothness and durability of polyurethane, but at a lower cost.

Does 24 inch suitcase fit in overhead? ›

Can a 24 inch luggage be a carry on? Unfortunately no, the standard carry-on size is typically 22” x 14” x 9”, so a 24 inch bag is too large to bring on board of most economy standard airlines.

What is the average carry-on bag size? ›

The industry standard carry-on size is 22” x 14” x 9”. Away's The Carry-On luggage fits most airline standards.

What is TSA approved carry size? ›

Carry-on baggage: Maximum 24 inches high by 16 inches wide by 10 inches deep, weight not to exceed 35 pounds.

What size is bigger than a carry-on? ›

The traditional suitcase sizes range from 18” to 32”.

Suitcases that are up to 22” are usually considered carry-ons, while all larger bags are considered checked luggage. But this is not always the case – some airlines allow bigger bags inside the cabin, and will accept a 23” suitcase as a carry-on.

Are duffel bags lighter than suitcases? ›

The duffel bag is significantly lighter than the suitcase. They are often much smaller than luggage and are not made to roll around. This means that a compact duffel bag is an ideal choice for you if you're only taking one carry-on or two medium-sized carry-ons. These bags typically lack wheels.

Is hard luggage lighter? ›

Although hard shell luggage can be made very lightweight with today's materials and technology. Soft shell luggage tends to still be the lighter option, even with additional components such as handles and wheels, if you are looking for a more lightweight option a soft shell suitcase is the way to go.

Which suitcase is heavier plastic or cloth? ›

Comparing the Weight of Different Luggage Materials

To find out which materials are lighter than others, we accumulated data for 374 popular suitcases, made by 32 different luggage brands. For fabric suitcases, nylon is the lightest fabric, followed by polyester, and then ballistic nylon.

Is it better to have a bright suitcase? ›

Thieves are most likely to target the most popular luggage colors, as they won't stand out from the crowd as they make their getaway. They're much less likely to try to walk off with highly conspicuous, bright colored luggage, as the bags' real owner is likely to spot what's happening.

What Colour suitcase is best? ›

Red is generally considered to be one of the best luggage colors, followed by bright neons – lime green, electric blue, bright pink, orange, etc. Prints are also great on luggage; not only do they stand out in the sea of black and brown bags, but they also hide stains and scuffs very well.

Should carry-on wheels be in or out? ›

3. Wheels down and facing out – unless it's a Space Bin. Most overhead bins will have a sticker with instructions telling you “wheels out.” That's the easiest, most-efficient way to load your bag in most bins, preventing wheels from getting stuck on the lip of the bin.

What size suitcase holds 40 lbs? ›

22-24" roller - packed typically, weights 20-27 lbs. 24"-26" roller - 25-40 lbs. 26"-28" roller - 35-50 lbs.

What size suitcase do I need for 1 week? ›

There are three sizes of suitcase: large, medium and cabin. A large case is often suited for a 2 week or longer trip, or a family wishing to pack more and a medium case is better suited for a week away.

How can I make my luggage less heavy? ›

Keep reading for our top tips for packing lighter.
  1. Pack for a week (or less) and plan to do laundry.
  2. Pack around one basic color.
  3. Don't pack any more than three pairs of shoes.
  4. Use a wardrobe planner.
  5. Pack visually.
  6. Know what to roll and what to fold.
  7. Use compression cubes and bags.
Jul 6, 2021

How do I make sure my luggage isn't too heavy? ›

7 Easy Tips to Avoid Overweight Luggage
  1. Choose Lightweight Luggage. ...
  2. Read the Fine Print. ...
  3. Wear Your Heaviest Pieces of Clothing. ...
  4. Avoid Packing Heavy Items in Check-in Bags. ...
  5. Consider Buying Items When You Land. ...
  6. Check-in Early. ...
  7. Buy Souvenirs at Duty-Free.
May 16, 2022

Can you fit more in a suitcase by rolling clothes? ›

Rolling your clothes in your suitcase will generally save space. This is because it squeezes air from between folds and means the most of available space is used. If done correctly, rolling can also ensure less wrinkles in your clothes.

Does rolling clothes in a suitcase make it heavier? ›

Rolling clothes will not make your bag heavier—unless you pack more because of all of the space you saved! So be careful of overpacking. Instead of rolling to save space, roll clothes so that you can downside to a carry-on bag and enjoy a bag that weighs a lot less.

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